African Fusion June 2017

SAIW bulletin board

SAIW Training manager, Shelton Zichawo talks about the realignment of the In- stitute’s training courses to those of the International Institute of Welding (IIW) and themost recent change, the adoption of the International Welding Inspection Personnel (IWIP) programme for welding inspector training. SAIW training and the IWIP Programme

S AIW is a founding member of the In- ternational Institute of Welding (IIW), with a common focus on weld- ing related training, re-

Level 1 course, he or she must proceed to SAIW Inspectors Level 2, after which, on successful completion coupled with two years’ experience, the IIW Standard level qualification may be issued. That is, those who have completed SAIW Level 1must proceed to the SAIWLevel 2 course in order for them to attain an IIW qualification. The two years’ experience is another point of difference between the two systems. This creates an advantage as well as a disadvantage for both students and industry in the sense that there is a two-year wait before one can proceed to the next level. This however ensures that people with qualifications higher than the basic level have appropriate industrial experience, which is good for industry because new recruits at the Standard Level and higher will hit the ground running. An SAIW Level 1 inspector holds a partial qualification as a result of a decision taken years agowhen the SAIW decided to break up the course into two portions, which were called SAIWWeld- ing Inspector Level 1 and SAIW Senior Welding Inspector Level 2, respectively. The content was split between the two courses, so in practice, both Level 1 and Level 2 constitute completion of the entire course. The SAIW Level 1 Welding Inspector is not taught about WPSs, NDT theory and reports, quality control aspects such as QCPs, drawings, material testing processes and reports, etc. The IIWBasic inspectors course, however, includes all these items at a lower level than the IIW Standard Inspector level, thus IIW Basic Inspectors are generally better equipped for the working environment as they have the basic knowledge of SAIW Level 2 Welding Inspectors. The IIW Basic Inspector course, therefore, has a lower knowledge level than the SAIWLevel 2 Inspector’s course, but is definitely at a superior level to the SAIW Level 1 programme. In addition, the IIW has clearly de- fined the duties of all three Levels of Inspection Personnel, which creates an easy system for industry.

would also receive the IIW IWIPStandard welding inspection diploma. At the beginning of 2017, SAIW ran its first International Welding Inspec- tion Personnel (IWIP) – Basic course and the Institute has now embarked on the journey to fully convert to the IIW’s IWIPprogramme, which comprises three levels: Basic Level; Standard Level; and Comprehensive Level. Candidates may progress through the three levels of training until com- pleting the training at the highest level, which is the Comprehensive Level. The IIWhas three levels of trainingwhile the SAIWWelding Inspector programme has two. The two SAIW levels are Level 1 and Level 2, whichwhen completed by a student, result in the individual having attained the same level as the IIW Stan- dard level. To attain the IIW Standard qualification certificate, however, the individual needs to meet the access conditions, which require a matric with maths and science as well as two years of welding inspection experience. The systems are laid out differently so the only cross over point is at the Standard level. Thismeans that if a can- didate goes through the SAIW Inspector Comparison between SAIW and IIW Inspection programme

s e a r c h , standardisation of welding related activities and governance of the IIW system. SAIW has provided welding related training to the South African industry for many years, having developed Welding Inspection and Welding Supervision training programmes during the 1980s and 1990s, both of which preceded the respective IIW training programmes. In the early 2000s SAIWconverted itsWeld- ing Supervision training programme to the IIW Welding Co-ordination training programme andhas therefore been able to offer the IWT (international welding technologist), IWS (specialist) & IWP (practitioner) programmes to the indus- try. The IWE (engineer) programme is of- fered to industry through our university training partners. In 2010, SAIW aligned the Welding Inspector Level 1 and Level 2 training programme to the IIW IWIP training cur- riculum, meaning that candidates who meet the access conditions for IWIP – Standard, and have completed the SAIW Welding Inspector Level 2 programme,

The inspection duties of an IWIP BASIC (IWIP-B) Welding Inspector • General knowledge of welding and in- spection application and theory.

and consumables against the appli- cable standards, codes and specifica- tions. ᵒ Verify the implementation of the WPS in production for conventional appli- cations (e.g. arc welding processes, steels). ᵒ Verify the implementation of PWHT specifications in production. • Witness welder approval tests including testing of the specimens or test coupons. • Witness production test coupons. • Read and understand an Inspection Testing Plan. • Read and understand the construc- tion drawings in relation to inspection activities. • Report any of the above actions to a qualified supervisor.

• Conduct/direct unaided visual inspec- tion to identify and evaluate welding imperfection according to acceptance criteria. • Verify, witness and understand all weld- ing related activities in fabrication, including (but not limited to) the fol- lowing points: ᵒ Verify the adequacy of information on NDT reports (VT, PT, MT, RT, UT) for conventional techniques: ᵒ Verify data and adequacy of material certificates (base and filler materials). ᵒ Verify identification and traceability of thematerials during the fabrication process. ᵒ Verify the compliance of rawmaterials

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June 2017

AFRICAN FUSION