Capital Equipment News June 2021

repairs, another vibration analysis should be completed to ensure the problem has been solved and to document that the machine is running at optimal condition once again. The vibration analysis sensors themselves are something to consider. All vibration analysis systems require some sort of sensor – often magnetic – to be placed on the vibrating screen. Some are wired and require the user to stand within range while holding the connected device. Others are wireless, providing the safety benefits of allowing the user to stand farther away. A vibration analysis setup may include one sensor that must be moved to multiple parts of a machine for a full reading. Others save time by including multiple sensors, allowing for a comprehensive look at the entire machine at the same time. Vibration analysis systems work similarly to a stethoscope – they analyse the machine at the moment in time at which it is being measured. Conversely, condition monitoring – sometimes called continuous monitoring – systems work more like a heart monitor, or perhaps an EKG. These systems include permanently affixed sensors for 24/7 monitoring. Some condition monitoring systems include automated alerts if problems are detected, allowing for a quick shutdown before the problem becomes potentially catastrophic. The accumulating data can be used to improve efficiency by Partnering with an OEM can include the benefits of site visits by certified technicians who not only know how to use the vibration analysis, condition monitoring, and plant simulation tools.

Vibration analysis is one such tool dedicated to measuring the health of vibrating screens

Plant simulation tools offer a high-level view of an entire operation’s efficiency

Any service tool is most effective when paired with a comprehensive, hands-on service approach

Choosing to partner with a technical OEM for equipment monitoring through diagnostic tools – in addition to regular service – results in a comprehensive service programme designed to optimise plant flow, boost production and increase profits

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illustrating trends, making predictions as to how long before an issue may arise, and more. Some around-the-clock monitoring systems allow OEM certified technicians to monitor results remotely, analyse the data and send expert recommendations to ensure equipment longevity. While many vibration analysis and condition monitoring tools are available, only a small number are manufactured by a vibrating screen OEM. An OEM offers the benefit of having engineered the equipment, fully understanding its operational parameters, and providing in-depth analysis and recommendations. In one recent example of an operation benefiting from these tools and services, a

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