MechChem Africa December 2019/January 2020

⎪ Products and industry news ⎪

Electric controllers for heating and cooling applications

M&C upgrades its Zambia facility

BMG’s range of Danfoss electronic, me- chanical and intelligent ‘mechatronic’ de- vices, includes theVLT ® AutomationDrive FC300 series, designed for variable speed control of all asynchronous and perma- nent magnet motors on most industrial machines or production lines. TheDanfoss VLTAutomationDrive FC 300series, with intelligent drive functions, is based on a flexible and modular design to optimise energy-savings, versatility, efficiency and maintenance. The robust drive system, with reduced harmonic impact and a spark-free design, is protectedagainst thenegativeeffects of vibration, moisture and dust and has the flexibility to operate pumps, conveyors, palletisers and material treatment equip- ment, ensuring optimum control and de- pendable operation for extended periods. “TheVLTAutomationDrive–whichhas received global awards for innovation and user-friendly features – reduces project costs, ensuring the lowest possible cost of ownership while maintaining high- efficiency processes,” says Mick Baugh, electronics manager: electromechanical division, BMG. “As with all Danfoss drives, this sys- tem is motor independent to offer the flexibility to be able to select the correct motor for specific applications. Danfoss makes anongoing investment in advanced technologies to ensure all systems comply with current and future demands in the drives sector.With the implementation of theVLTAutomationDrive into a plant, the BMG team ensures a seamless transition into Industry 4.0.”

The VLT Auto­ mationDriveFC300 series boasts hard- ware and software enhancements that

A new 435 m² machine shop workshop and trans- former department at Marthinusen & Coutts’ facility in Kitwe, Zambia, will further improve the quality and turnaround time of its offerings in the region. According to Marthinusen & Coutts Zambia general manager, Eugene Lottering, the commis- sioning of the machine shop workshop in January 2019 created significant space in the 1700 m² main workshop, allowing for the investment in a transformer department. “We nowhave a dedicated factory for machin- ingwork-pieces for themain shop,” says Lottering, adding, “the Marthinusen & Coutts head office in Johannesburgmakes a vital contribution by send- ing its machine shop foreman to provide training. This upgrades local Zambianmachining skills on a continual basis.” The division’s machine shop facility boasts five machining lathes, two milling machines, and a sub- merged arcweldingmachine. It alsohas a 50-tonne horizontal press and rotor binding machine. All equipmentoperatesundertwo6.3-tonnejibcranes. www.mandc.co.za

maximiseperformanceandanewEthernet platformforimprovedcommunication.The range also encompasses new generation E-frames and lower temperature ratings. Compatible with leading motor and fieldbus technologies, offering web- based configuration, Electronic Data Interchange (EDI) and access to drawing andengineeringdiagrams, the systemalso provides tools for harmonic and motor- drive systemefficiency calculations. There is aflexible interface to thedrivedata from multipleaccesspoints,includingdirectlyat the drive, viamobile applications, through an integrated web server and via cloud connectivity. It has a modular and adaptable drive system that is suitable for installation in any environment – close to the mo- tor, in electrical panels, switch rooms or outdoors and as a stand-alone unit in the production area. The system has an advanced thermal design and back-channel cooling and is oneof themost compact andcost-efficient air-cooled drives in the range 90 kW to 800 kW at 500 V. Typical applications for this system includeminingandminerals, foodandbev- erage, packaging, water and wastewater, marine and offshore, chemicals, cranes and hoists, elevators and escalators, ma- terials, oil and gas and textiles. mickb@bmgworld.net

A new 435 m² machine shop workshop will further improve turnaround time.

Tectra Automation PLSAs improve efficiencies on vulcanising press The project team at Tectra Automation devised a solution for Elimen Engineering to replace the hydraulic system in a vulcanising press. The solution, which had to guarantee an accurate pressing cycle that distributes a 130-ton press load evenly, consisted of four Bosch Rexroth size 75 flanged nut planetary screw assemblies (PLSAs), also called roller screws. means they are easily integrated into ap- plications that require high load capability, precision and low environmental impact. Unlike hydraulics, PLSAs are driven directly by electrical motors, which require less heat, and experience reduced electri- cal and mechanical energy loss. The direct drive also ensures that PLSAs can be electri- cally controlled, offering accuracy and high repeatability. as a feed axis in modern servo presses, ma- chine tools and injectionmouldingmachines.” De Beer adds that the planetary design, withplanetspositionedaxiallyparallelaround a rolled threaded screw, ensures smooth running characteristics and noticeably lower noiseemissionscomparedtoballscrews.“The numerous contact surfaces inherent in the design lead to a high load-bearing capacity and long service life,” he says.

Comparedwith its hydraulic predecessor, these PLSAs offer improved speed, simplic- ity and energy efficiency, and provide an effective drive solution for applications requiring up to 29500Kgf. The roller screws attain very high positioning and repeat ac- curacy, even when minimal travel distances are involved. In addition, the compact design

Another advantage is the roller screw’s innovative sealing system, which provides for long lubrication intervals. This reduces maintenance costs and helps protect the environment by keeping lubricant consump- tion to a minimum. julie.vandenberg@boschrexroth.co.za

“Combining a roller screw with a servo motor produces a mechatronic unit with the nominal force of an hydraulic cylinder,” explains Jaco de Beer, projects manager, TectraAutomation. “Ultra-high accuracy, po- sitioning and flexibility, aswell as lowenergy consumptionmake thedesignperfect for use

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