Mechanical Technology May 2016

⎪ Proactive maintenance, lubrication and contamination management ⎪

Structured maintenance management Structured maintenance management programmes “are critical to maximising production efficiencies,” says Wayne Holton, fluid technology manager, BMG, while outlining his company’s predictive maintenance service offering.

B MG’s efficiency drive, which is designed to help compa- nies reduce energy consump- tion and optimise production, encompasses predictive maintenance services of condition monitoring and oil analysis. “The introduction of a structured maintenance management programme, which can be implemented in-house, or partially out-sourced to a professional organisation, is critical to maximising production efficiencies,” says Wayne Holton, fluid technology manager, BMG. “The effects of friction and the resulting wear of moving components are signifi- cantly reduced by effective lubrication. “Through a wide range of energy effi- cient products – which includes synthetic oils, lubricants and bespoke lubrication systems – and the support of a techni- cally competent team, BMG ensures efficient maintenance, extended life of components and energy savings in any environment. “To achieve optimum performance and extended life of components such as bearings and industrial chain, correct lubrication is as important as the appro- priate selection of each part. Although general multipurpose grease is adequate in many applications, more arduous operating conditions demand the care- ful choice of the correct lubricant and lubrication system. “In selecting the right lubricant for a specific application, factors to be considered are speed, ambient tempera- ture, load, vibration and environmental conditions.” BMG’s specialist technical resources division offers an oil analysis service which consists of laboratory based sampling and analysis, as well as onsite analysis and filtration and flushing. Other services include technical applications consulting, product and system design, product quality control and assurance, as well as condition monitoring services. Conditioning monitoring identifies lubrication problems, misalignment and vibration troubles and also helps in iden- tifying the causes of the damage so that

units can be fixed before further destruction occurs. This means reduced downtime, efficient production and substantial cost savings. BMG has extended its range of lubrication products to in- clude a single point lubricator, where the grease is pressurised by a gas generated unit, to provide continuous, reliable, clean and precise lubrication. These lubricators ensure less fric- tion, which means energy savings and extended service life of components and equipment. Other benefits include reduced risk of contamination and ac-

BMG’s efficiency drive, which is designed to help compa- nies reduce energy consumption and optimise production, encompasses predictive maintenance services, including condition monitoring and oil analysis.

cidents, particularly in dangerous areas; shorter maintenance times; improved reliability of industrial equipment and lower operating costs. BMG’s automatic lubricators – which ensure exactly the cor- rect lubrication, with the correct grease – are easily integrated into various applications, without the need to modify installations. Specially designed OMSA lubrication systems eliminate the risk of excessive or inadequate lubrication and ensure the con- stant and regular lubrication of bearings. These systems are ideal for use in humid and corrosive environments. Various greases are available for different applications. For

BMG has extended its range of lubrication products to include a single point lubricator, where the grease is pressurised by a gas generated unit to provide continuous, reliable, clean and precise lubrication.

example, a general purpose grease is suitable for industrial use; heavy duty grease is recommended for high load applications in humid environments and high temperature grease is designed for long term lubrication at high tempera- tures, up to peaks of 175 °C. A synthetic oil is available for high temperature chains and a multi-purpose grease, which complies with food and pharmaceutical standards, is used for bottling machines, dairy equipment and in food manufacturing. BMG now has 140 mobile techni- cians with specialist technical skills and

equipment to conduct breakdown and routine maintenance on plant. This team carries out trouble- shooting and advises on possible productivity improvements, to ensure the highest level of plant output and reliability. Specialist services include instal- lation, adjustment, replacement and maintenance of components, shaft and pulley alignment, balancing, condition monitoring, oil sampling and analysis and critical equipment inspections and lubrication schedules. Maintenance training and fault diagnosis also form an important part of BMG’s field services. q

Mechanical Technology — May 2016

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